A steam boiler sight glass, also known as a water level gauge, is an important component of a steam boiler system. It allows operators to visually monitor the water level in the boiler and ensure that the system is running safely and efficiently. We will discuss everything you need to know about a steam boiler sight glass, including how it works, the different types and how to replace them.
Steam Boiler Sight Glass Working Principles
The function of a steam boiler sight glass is to provide a visual indication of the water level in the boiler. It is typically located on the front of the boiler and is made of a clear, glass or plastic tube. The tube is filled with water, and as the water level in the boiler changes, so does the level in the sight glass. This allows operators to easily see if the water level is too high or too low. This is important because water level can be an indication of a problem with the system.
The working principle of a sight glass is relatively simple. It uses a principle of water displacement, where the water level in the sight glass changes as the water level in the boiler changes. The sight glass is connected to the boiler through a pipe. This allows water to flow into the sight glass as the water level in the boiler rises. When the water level in the boiler drops, the water level in the sight glass also drops.
Different Types Of Steam Boiler Sight Glass
There are several different types of steam boiler sight glasses, each with its own unique features and benefits:
- Tubular Sight Glass: This is the most common type of sight glass used in steam boilers. It is a clear, glass or plastic tube that is connected to the boiler through a pipe. This also tends to be the most economical sight glass.
- Reflex Sight Glass: This sight glass has a reflective coating on the inside of the glass. This makes it easier to read in low light conditions. It is typically more expensive than a tubular sight glass, but it offers better visibility.
- Transparent Sight Glass with Lighting: This is similar to the tubular sight glass, but is usually made of borosilicate glass and aluminosilicate glass. The glass is manufactured into the strip shape and can have a built-in light that illuminates the water level.
- Magnetic Level Indicator : This type of sight glass uses magnetic float to indicate the water level. It’s a contactless device which is more reliable and accurate than the traditional sight glasses.
It’s always best to consult with a professional to determine the best type of sight glass for your specific application.
Replacing A Sight Glass
When replacing a sight glass, it is important to first isolate the sight glass. Open the drain cock first, and then you can close the upper and lower gauge glass valves. You can confirm you did this correctly because there should be no water in the sight glass at this point.
Now that the sight glass is isolated you can begin to remove the sight glass. If protection rods are in place, remove them at this point. Next loosen the nuts on the upper and lower portion of the sight glass. You can then remove the sight glass by wiggling the rubber gaskets loose and sliding the column out.
To cut the replacement glass to the correct length follow Power Mechanical’s suggestion below:
“Measure the distance from the face of the upper valve assembly to the lower valve assembly. Add the measurement from one of the valve’s faces to the stop casting to the face-to-face measurement. This is the length that your gauge glass should be cut to.”
If you have any concerns about the operation of your boiler sight glass, it is best to consult with a professional. Give us a call 1-800-237-3141 to ensure that your system is running safely and efficiently.